Jeep Grand Cherokee

1993-1999 of release

Repair and operation of the car

Jeep Grand Cherokee
+ Cars of the Jeep Grand Cherokee brand
+ Settings and routine maintenance
+ Line six-cylinder engine
+ V8 engine
- Procedures of the general and capital repairs of the engine
   General information
   Capital repairs of the engine - the general information
   Check of compression pressure in cylinders
   The diagnostic checks made by means of the vacuum gage
   Methods of removal of the engine and necessary precautionary measures
   Removal and installation of the engine
   Options of restoration of the engine
   Order of dismantling of the engine
   Dismantling of a head of cylinders
   Cleaning and check of a condition of a head of cylinders
   Service of valves
   Assembly of a head of cylinders
   Removal of conrod and piston assemblies
   Removal of a bent shaft
   Cleaning of the block of the engine
   Check of a condition of the block of the engine
   Honingovaniye of cylinders
   Check of a condition of conrod and piston assemblies
   Check of a condition of a bent shaft
   Check of a condition of radical and conrod bearings
   Engine assembly order after completion of its capital repairs
   Installation of a bent shaft and check of gaps of radical bearings
   Installation of piston rings
   Installation of conrod and piston assemblies and check of gaps in conrod bearings
   The first start of the engine after capital repairs
+ Cooling systems, heating and air conditioning
+ A power supply system and production of the fulfilled gases
+ System of electric equipment of the engine
+ Systems of decrease in toxicity of the fulfilled gases and engine management
+ Manual box of gear shifting
+ Automatic transmission
+ Transfer case
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ System of onboard electric equipment
+ Governing bodies and methods of operation

Order of dismantling of the engine

It is the simplest to make dismantling of the engine at the portable assembly stand. Such stand can usually cheap be rented in a workshop of car service or special rental center. Before installing the engine on the stand it is necessary to remove from it a flywheel / a driving disk.

If an opportunity to use the stand is absent, it is possible to make dismantling of the engine after installation it on wooden blocks directly on half of the working platform. Observe extreme care not to overturn the engine on a floor during such dismantling.

If you decided to get and install the restored engine, first of all it is necessary to remove with old all hinged units and the service equipment - they have to be then are postponed for the new block - as though you were going to start capital repairs of the old engine. Here enter:

  • The generator with arms
  • Components of systems of decrease in toxicity of the fulfilled gases
  • Distributor, candle wires and spark plugs
  • Thermostat and cover of a casing
  • Water pump
  • Components of system of injection of fuel
  • Inlet pipeline and final collector(s)
  • Oil filter
  • Engine support
  • Assembly of coupling and flywheel / driving disk

At removal from the engine of hinged units and external components pay close attention to details of their installation which can be useful and important at their transfer on the new / restored block. Remember the adjusting provision of laying, epiploons, remote plugs, pins, arms, washers, bolts and other fine details.

If you are going to make installation of the reduced set of the block (see the Section Options of restoration of the engine), then the head (i) of cylinders, the pallet of a case and the oil pump have to be removed from the old engine.

If carrying out complete capital repairs is planned, the engine has to be disassembled and from it all internal components are taken. Adhere to the following order of removal of internal components of the engine:

  • Cover (and) head(s) of cylinders
  • Inlet pipeline and final collector(s)
  • Yokes and bars of pushers
  • Hydraulic pushers of valves
  • Head (i) of cylinders
  • Cover of the drive of the gas-distributing mechanism (chain)
  • Distributive chain with asterisks
  • Camshaft
  • Case pallet
  • Oil pump
  • Conrod and piston groups
  • Bent shaft and radical bearings

Before dismantling of the engine and performing procedures of its capital repairs make sure available the listed below components (see also lists of tools provided in the Section Engine Assembly Order after completion of its capital repairs):

  • Standard set of the metalwork tool
  • Set of small cardboard or plastic boxes for storage of components
  • Pro-masonry scraper
  • Vertical drill for removal of step wear of the top part of cylinders
  • Stripper of a damper of tortional fluctuations
  • Micrometers
  • Telescopic nutromer
  • Dial measuring instrument of plunger type
  • The tool for compression of valvate springs
  • Hon for processing of mirrors of cylinders
  • The tool for a clearing of flutes of piston rings
  • Electric drill
  • Set lerok and taps
  • Wire brushes
  • Brushes (brushes) for a clearing of oil galleries
  • Solvent